Auto Body Assembly & Welding Solutions

Esys has developed controls designs for body shop welding systems across the globe. GM, Ford, Chrysler, BMW & Volkswagen are some of the major OEM's that we have successfully collaborated with.

Esys has extensive controls hardware and software design knowledge throughout the entire body shop. We have designed and commissioned systems for underbody, bodysides, framing, closures and respot areas in the body shop.

Esys has provided controls design solutions for some of the largest, high-volume body shop operations in the world. The largest included more than 750 robots and 33 individual zones of automation equipment (closures, underbody, body sides, framing and respot).

Esys Automation fields an experienced, diverse team of professionals with unparalleled experience in OEM vehicle body assembly and welding solutions. Our design and integration services spans controls system design, field checking, print updates and design. Esys works with a wide variety of leading automation controls hardware and software products, delivering solutions designed to meet your specific environment and requirements.

Esys can provide your company with a dedicated service package that includes project management, design, commissioning and support. We offer complete support services, from power on to the start of real production and training of your system.

From planning and design all the way to installation and support
our team will help you every step of the way!

What to Expect
– Project Management –

Hardware Design

Esys Automation is one of North America’s leading EPLAN CAD experts and we are highly proficient in the industry-standard AutoCAD application. We can develop hardware designs conforming to your specifications and templates. Our experts also have extensive knowledge in developing standard design templates for you if necessary.

We have extensive knowledge designing to various OEM Hardware Specifications. Esys has developed Electrical, Pneumatic and Hydraulic schematic hardware designs for all major automotive manufacturers utilizing AutoCAD and/or EPLAN.

Our talented staff utilizes efficient design processes in order to ensure competent and complete designs that meet the timing needs of your business. Along with Hardware Design, Esys will also provide supporting engineering documentation, which has been utilized in the design process. This information will be extremely useful for any changes or additions to your system in the future.

Our EPLAN capabilities include:

Wiring diagram design
Consulting
Design Specifications
Training
A.P.I. Coding

Software Design

Esys Automation has vast capabilities with various control architectures and PLCs including the Rockwell Family, Siemens Family, Modicon and GE. With safety being our overriding priority, our engineers staff is up to date with the latest safety techniques and understanding in Safety PLC programming.

Our software team will follow your specifications and requirements or create custom HMI/GUI screens for the product of your choice.

Our field service team will assist you with every aspect of integrating your system into the factory from the build phase through the start of final production.

Services provided include:

Complete system validation
Precise Diagnostics
Full system recovery capability
Plant information system interface
Production scheduling and tracking

Hardware Design

Software Design

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